Dual Bay Frontier
Resources: Brochure

Product Description

Garmat® USA Frontier Dual Bay modified downdraft pitless prep station provides all the power of the standard Frontier Paint Booth with double the capacity.

This space saving design comes in either a curtain or enclosed model. Heated and non-heated models available.

The Frontier Dual Bay Prep Station features dual inlet reverse incline fan on exhaust, providing the most consistent airflow of any prep station on the market.

  • Space Saving Design: Mechanical integrated into the roof freeing up valuable shop space
  • Pitless: Saves on installation, no grates to move
  • Premium Lighting: Horizontal orientation for virtually shadow free illumination
  • Uncompromised Quality: Long reliable service life
  • NFPA rated curtain walls

Garmat USA spray booths offer the most effective airflow in the market. Engineered with production enhancing features that help increase your throughput while decreasing your operating costs. High efficiency throughout, whether it be incorporated in the actual operation of the spray booth or simplifying maintenance to ensure continued optimal performance.

The Dual Bay Frontier offers

  • Dual skin insulated white powder-coated G-90 galvanized steel wall panels
  • Full downdraft air flow with a 3-Row/Center Pit configuration
  • 10-ft wide product entry doors with large view observation windows
  • Horizontally oriented light fixtures for virtually shadow free illumination
  • Energy efficient 5000k color corrected T-8 bulbs
  • Direct fired burners and high efficiency motors
  • Light weight heavy duty grates for easier filter maintenance
  • Recycle on bake for energy efficient operation
  • User friendly Touchscreen Control Panel with optional smart phone and data retrieval capabilities
  • Dual inlet reverse incline fans for unmatched airflow

Cabin Construction


The Dual Bay Frontier cabin is constructed of durable powder coated fully insulated solid interlocking G-90 galvanized steel wall panels.27' Frontier - Model Number 46008 ( DT)

  • The panels are horizontally placed, and combined with tongue and groove construction for an airtight seal
  • Dual skin panels designed to prevent heat loss into the surrounding shop and for greater efficiency during the bake cycle
  • The white powder coating provides a uniform reflective quality allowing for improved visibility in the paint booth
  • Powder coated G-90 galvanized steel wall panels resist rust and provide for a long lasting durable finish
  • Our modular construction allows for easy customization to fit your particular needs
  • Dual Bay Frontier cabin comes standard in Drive in Back Out

 

Heavy Duty Industrial Curtain Walls


Top secured heavy duty non-combustible curtain walls with clear view vinyl center panel for unobstructed view

  • Fully enclosed, sewn in, galvanized chain in bottom hem for motion reduction and improved appearance.
  • Glides easily on Steel Track & Rollers
  • NFPA and California Fire Marshall approved for fire retardancy
  • OSHA approved
  • Door enclosed models available

Personnel Access Doors (Drive in Back Out Models)


  • Dual skin insulated white powder coated 20 gauge galvanized steel
  • Equipped clear tempered glass observation window
  • Panic Latch
  • Durable mechanically fixed V-Seal rubber gasket for airtight seal
  • Durable fixed galvanized steel plate handles
  • Heavy duty hinges with horizontal and vertical adjustments, nylon grommets and grease zerk fittings

Dimensions:

Model Exterior Interior
24 ft 24′ 4-3/8″-L 24′-W 10′-10″-H 23′ 11-5/8″-L 23′ 6-7/8″-W 8′ 10-1/2″-H
27 ft 27′ 2-1/4″-L 24′-W 10′-10″-H 26′ 9 1/4″-L 23′ 6-7/8″-W 8′ 10-1/2″-H


2013-Touch-Screen-Panel_webs

Controls:

Garmat Touchscreen controls include all the functions you need to run your operations efficiently. User friendly interface features switches and touchscreen, with self-diagnostics built in. Optional WIFI upgrade allows you to operate and monitor your paint booth from a smartphone, tablet or PC. Data retrieval capabilities also available.

  • Paint Cycles-Spray, Bake, Flash, and Purge
  • User Friendly-Touchscreen and Switches
  • Paint Recipe Function Built in
  • Maintenance and Diagnostic Functions

All Garmat USA products are provided with a listed industrial electrical control panel. All components are recognized, listed or certified by UL, ETL or CSA. All booths come standard with a pre-wired control panel for reduced field installation time and costs.

Garmat controls are built in our very own 508A ETL listed shop so every panel produced is built to the most recent ETL specifications. Employing our own ETL shop allows for infinite possibilities in customizing each shop’s panel, from the simplest functions to a touch screen complete with any imaginable paint recipe. Garmat certified staff quality controls and tests every piece of equipment that leaves the facility; we are not dependent on standards set by an outside company so we can ensure that the panel meets the quality standards Garmat Equipment is known for.

Paint cycles settings


Spray: Air is heated prior to passing through the cabin ceiling filters.
Flash: Allows for elevated temperatures for the flashing between coats.
Bake: Rapid temperature rise, fully automatic purge and cool-down cycles.

Recycle on Bake


Reduce your fuel costs with recycle on bake. Up to 90% of the heated air is recycled back into the paint booth during the bake cycle, decreasing fuel costs and ultimately saving on overall operating costs.

Direct Fired Burner


Paint shops rely on their booth for consistent temperature and fast, controlled bake cycles. Garmat USA offers quality performance in a 98% efficient direct-fired burner. The direct fired burner is the most efficient method of heating air for a paint booth as the airflow pattern is closely controlled using profile plates resulting in 98% efficient combustion.

 

  • Save on installation as the burner does not require vents, set up includes simply setting the gas pressure
  • 30:1 turndown provides a more precise temperature control while optimizing energy usage
  • Direct Fired Burners do not have heat exchangers, nor supply blowers, this further reduces energy consumption, and also simplifies maintenance
  • The stainless steel/aluminum construction ensures a long and corrosion resistant life

 

HMA/AMU’s


Garmat HMA/AMU’s are purposely designed to be efficient while still providing a superior painting environment.

All Garmat HMA/AMU’s are designed in house. By designing and manufacturing our own mechanical systems we can ensure that your HMA/AMU is built to the exact specifications your paint booth requires. From cost efficient to high end, Garmat can design AMU/HMAs to fit any budget. Each Standard Garmat HMA/AMU is listed (42106, 46008, 99223, 9937, 1275) and built to ANSI Z83.25 standards for Direct Gas Fired Process A heaters. The Industrial Process Certifications is critical as it applies to the specific standards and safety measures required for direct fired burner used in the refinishing industry. Garmat USA HMA/AMUs were the first in the market to carry this listing.

Dual Inlet Reverse Incline Fan with Airfoil Blades


Different fan designs have a major impact on stability and consistency of air flow. That is why Garmat only uses Dual Inlet Reverse Incline with Airfoil blades on their standard line of automotive spray booths.
The backward direction of the blades creates a vacuum of air surrounding the fan which prevents over spray buildup. These types of fans are capable of operating in a broader range of static pressure area so the airflow remains consistent. Since these fans run at a lower RPM both noise and energy costs are reduced.

  • High resistance to static pressure
  • Increased energy efficiency
  • Quiet operation
  • Belt driven with variable sheave, weight of fan is supported by two heavy duty bearings on the fan frame and not on the motor

Shadow Free by Design


Lighting quality and placement is critical for color matching. Garmat USA booths feature horizontally oriented light fixtures equipped with color corrected fluorescent tubes. The horizontal design allows for continuous lighting above and below the belt line, unlike vertical oriented fixtures, which not only create uneven lighting patterns but are also easily blocked by the painter.

Lights

        • Horizontally placed for virtually shadow free environment
        • Interior accessible for easier serviceability
        • Provide accurate color matching with 5000K color-corrected fluorescent tubes
        • Money saving energy efficient T-8 fixtures
        • Constructed with high efficiency electronic ballasts
        • Sealed fixtures fitted with tempered glass for optimal safety
        • ETL and ETL-C listed, classified for use paint booth area
        • Dual Voltage 120/277
        • 4-tube fixtures are standard, 6-tube, and 8-tube and LED upgrades are available

 

Options

    • 6-tube light fixtures
    • 8-tube light fixtures
    • LED light fixtures
    • Reflectors for increased luminosity (available in all lighting configurations) Add-A-Lite for retrofitting existing booths

Filtration


Ceiling FIlter Change OutOne of the primary considerations when evaluating a paint booth is the filtration system. Having an exemplary filtration system will not only provide a better atmosphere for painting, but will also provide a safe surrounding for paint tech, staff and local community. Garmat USA’s filtration is designed to achieve both these goals and ensure the cleanest possible painting environment in the industry. Not only do our filters achieve 99% capture efficiency, but they also maintain that efficiency at the airflow required for a high quality paint job. All Garmat USA automotive paint booths feature easy access filtration systems which simplifies the maintenance required to maintain optimal performance. Easily accessible and serviceable by one person saves labor costs. Steel knife edge closures on the ceiling filters provides a tight and secure fit.

More Filter Area = Longer Filter Life = Lower Pressure Drops
Garmat USA Modified Downdraft Spray Booths offer more total filter area than competing brandsNewFilters

Supply Filters

  • Features the most square footage in the industry
  • Ideally sized to allow easy replacement
  • Held in position by steel knife edge closures
  • 99% efficient on 10 micron particulate

Exhaust Filters

  • Bag Filters design provides 54% more usable surface area than competing filter designs
  • 99% capture efficiency on 10 micron particulate
  • Easy access – no grates to move
  • Garmat filtration systems exceed the 2011 EPA 6H Regulations for Surface Coating Operations.