Garmat® USAs Zephyr booth is our most economically priced Spray Booth. The Zephyr gives you the reliability and performance you have been looking for, in an economical package that fits most budgets.
Featuring downdraft airflow, whereas clean air is forced in through the ceiling style intake plenum and exhausted through a pit located in the floor of the booth. The intake and exhaust filter layout is designed for even velocity throughout the working area of the booth providing consistent air flow required for a quality paint job. Using positive pressure within the paint booth prevents contamination from entering the booth. Cleaner air translates into cleaner higher quality paint jobs.
Garmat spray booths offer the most effective airflow in the market. Engineered with production enhancing features that help increase your throughput while decreasing your operating costs. High efficiency throughout, whether it be incorporated in the actual operation of the spray booth or simplifying maintenance to ensure continued optimal performance
The Zephyr offers:
- Dual skin insulated white powder-coated G-90 galvanized steel wall panels
- 10-ft wide product entry doors with large view observation windows
- Horizontally oriented light fixtures for virtually shadow free illumination
- Energy efficient 5000k color corrected T-8 bulbs
- Direct fired burners and high efficiency motors
- Light weight heavy duty grates for easier filter maintenance
- Recycle on bake for energy efficient operation
- State of the art ETL listed controls, PLC based controls
- Dual inlet reverse incline fans for unmatched airflow
The Zephyr cabin is constructed of durable powder coated fully insulated solid interlocking G-90 galvanized steel wall panels.
- The panels are horizontally placed, and combined with tongue and groove construction for an airtight seal
- Dual skin panels designed to prevent heat loss into the surrounding shop and for greater efficiency during the bake cycle
- The white powder coating provides a uniform reflective quality allowing for improved visibility in the paint booth
- Powder coated G-90 galvanized steel wall panels resist rust and provide for a long lasting durable finish
- Our modular construction allows for easy customization to fit your particular needs
Product Entry Doors
The Zephyr cabins utilize ten-foot wide insulated tri-fold door assemblies with built in personnel access doors and large observation windows for high visibility.
- Dual skin insulated white powder coated galvanized steel construction
- Garmat’s customized hinge design that allows both horizontal and vertical adjustment. The nylon filler grommets minimize daily wear and tear of the hinges and the grease zerk hinges allow for easy lubrication
- Equipped with clear tempered glass observation windows
- Flush mounted windows and internal locking mechanisms eliminate interior dirt collection zones
- The durable V-seal rubber gasket provides an air tight seal
Personnel Access Doors (Drive in Back Out Models)
- Dual skin insulated white powder coated 20 gauge galvanized steel
- Equipped clear tempered glass observation window
- Panic Latch
- Durable mechanically fixed V-Seal rubber gasket for airtight seal
- Durable fixed galvanized steel plate handles
- Heavy duty hinges with horizontal and vertical adjustments, nylon grommets and grease zerk fittings
|24 ft||24′-4-3/8″-L x 13′-6-5/8″-W x 10′-10″-H||23′-11-3/8″-L x 13′-1-5/8″-W x 8′-10-1/4″-H||10′-1/8″-W x 8′-9-1/4″-H|
|27 ft||27′-2-1/4″-L x 13′-6-5/8″-W x 10′-10″-H||26′-9-1/4″-L x 13′-1-5/8″-W x 8′-10-1/4″-H||10′-1/8″-W x 8′-9-1/4″-H|
|31 ft||31′-10-7/8″-L x 13′-6-5/8″-W x 10′-10″-H||31′-5-7/8″-L x 13′-1-5/8″-W x 8′-10-1/4″-H||10′-1/8″-W x 8′-9-1/4″-H|
PLC Logic Controls
Garmat PLC logic controls are designed to make every job more efficient and affordable.
- User friendly interface
- ETL listed control panel features PLC, which sequences spray and bake mode settings
- Fully digital temperature control system
All Garmat USA products are provided with a listed industrial electrical control panel. All components are recognized, listed or certified by UL, ETL, or CSA. All booths come standard with a pre-wired control panel for reduced field installation time and costs.
Garmat controls are built in our very own 508A ETL listed shop so every panel produced is built to the most recent ETL specifications. Employing our own ETL shop allows for infinite possibilities in customizing each shop’s panel, from the simplest functions to a touch screen complete with any imaginable paint recipe. Garmat certified staff quality controls and tests every piece of equipment that leaves the facility; we are not dependent on standards set by an outside company so we can ensure that the panel meets the quality standards Garmat Equipment is known for.
Direct Fired Burner
Paint shops rely on their booth for consistent temperature and fast, controlled bake cycles. Garmat USA offers quality performance in a 98% efficient direct-fired burner. The direct fired burner is the most efficient method of heating air for a paint booth as the airflow pattern is closely controlled using profile plates resulting in 98% efficient combustion.
- Save on installation as the burner does not require vents, set up includes simply setting the gas pressure
- 30:1 turndown provides a more precise temperature control while optimizing energy usage
- Direct Fired Burners do not have heat exchangers, nor supply blowers, this further reduces energy consumption, and also simplifies maintenance
- The stainless steel/aluminum construction ensures a long and corrosion resistant life
Garmat HMA/AMU’s are purposely designed to be efficient while still providing a superior painting environment.
- High resistance to static pressure
- Increased energy efficiency
- Quiet Operation
- Belt driven with variable sheave, weight of fan is supported by two heavy duty bearings on the fan frame and not on the motor
All Garmat HMA/AMU’s are designed in house. By designing and manufacturing our own mechanical systems we can ensure that your HMA/AMU is built to the exact specifications your paint booth requires. From cost efficient to high end, Garmat can design AMU/HMAs to fit any budget. Each Standard Garmat HMA/AMU is listed (42106, 46008, 99223, 9937, 1275) and built to ANSI Z83.25 standards for Direct Gas Fired Process A heaters. The Industrial Process Certifications is critical as it applies to the specific standards and safety measures required for direct fired burner used in the refinishing industry. Garmat USA HMA/AMUs were the first in the market to carry this listing.
Dual Inlet Reverse Incline Fan with Airfoil Blades
Different fan designs have a major impact on stability and consistency of air flow. That is why Garmat uses only Airfoil Dual Inlet Reverse Incline on their standard line of automotive spray booths.
The backward direction of the blades creates a vacuum of air surrounding the fan which prevents overspray buildup. These types of fans are capable of operating in a broader range of static pressure area so the airflow remains consistent. Since these fans run at a lower RPM both noise and energy costs are reduced-
Shadow Free by Design
Lighting quality and placement is critical for color matching. Garmat USA booths feature horizontally oriented light fixtures equipped with color corrected fluorescent tubes. The horizontal design allows for continuous lighting above and below the belt line, unlike vertical oriented fixtures, which not only create uneven lighting patterns but are also easily blocked by the painter.
- Horizontally placed for virtually shadow free environment
- Interior accessible for easier serviceability
- Provide accurate color matching with 5000K color-corrected fluorescent tubes
- Money saving energy efficient T-8 fixtures
- Constructed with high efficiency electronic ballasts
- Sealed fixtures fitted with tempered glass for optimal safety
- ETL and ETL-C listed, classified for use paint booth area
- Dual Voltage 120/277
- 4-tube fixtures are standard, 6-tube, and 8-tube and LED upgrades are available
- 6-tube light fixtures
- 8-tube light fixtures
- LED light fixtures
- Reflectors for increased luminosity (available in all lighting configurations) Add-A-Lite for retrofitting existing booths
One of the primary considerations when evaluating a paint booth is the filtration system. Having an exemplary filtration system will not only provide a better atmosphere for painting, but will also provide a safe surrounding for paint tech, staff and local community. Garmat USA’s filtration is designed to achieve both these goals and ensure the cleanest possible painting environment in the industry. Not only do our filters achieve 99% capture efficiency, but they also maintain that efficiency at the airflow required for a high quality paint job. All Garmat USA automotive paint booths feature easy access filtration systems which simplifies the maintenance required to maintain optimal performance. Easily accessible and serviceable by one person saves labor costs. Steel knife edge closures on the ceiling filters provides a tight and secure fit.
Garmat’s 3-stage filtration system includes:
- Pre-Filtration: Long lasting washable pre-filters reduce contamination of ceiling filters
- Ceiling Filters: Ideally sized segments allowing for ease of replacement. Filters are held in position by steel knife-edge closures. Achieves 99% capture efficiency on 10 micron particulate
- Extract Filtration: Premium fiberglass paint arrestor filters are utilized for maximum particulate removal
Garmat filtration systems exceed the 2011 EPA 6H Regulations for Surface Coating Operations.